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自動焊接設備提高生產效率的方法

來源:http://www.lfgwow.com/  發布時間:2022-03-10 瀏覽次數:

(1)提高精度,確保高速焊接。

(1) Improve accuracy and ensure high-speed welding.
企業在生產中送餐機器人意味著追求效率高 、高焊接質量,因此在焊接速度上尋求突破,而機器人在軌跡控制上的高精度是高速焊接的可靠保證。
In the production of enterprises, the meal delivery robot means to pursue high efficiency and high welding quality, so it seeks a breakthrough in welding speed, and the high precision of robot trajectory control is the reliable guarantee of high-speed welding.
(2)雙機協調焊接功能。
(2) Dual machine coordinated welding function.
有時我們會遇到長形工件,焊縫分布在工件的兩端,若采用1臺機器人進行焊接,會出現因兩端不同時焊接而造成焊接變形不一致,從而使工件在長度方向上扭轉變形,焊接后的工件難以符合尺寸要求。針對這種類型的工件,我們常采用2臺機器人同時協調焊接的方式,這就促生了兩臺機器人雙機協調焊接技術。在汽車后橋和消聲器的焊接中,經常會使用到該項技術。2臺機器人對應1個由機器人外部軸驅動的變位機,在變位機順長擺放的工件上有兩個鏡像對稱的部件,兩條相似的環焊縫需要兩臺機器人在變位機旋轉的同時實現同步協調焊接,通過這種方式可以將焊接生產的效率提高1倍。
Sometimes we will encounter long workpieces with welds distributed at both ends of the workpiece. If one robot is used for welding, there will be inconsistent welding deformation due to different welding at both ends, resulting in torsional deformation of the workpiece in the length direction, and the workpiece after welding is difficult to meet the size requirements. For this type of workpiece, we often adopt the method of coordinated welding of two robots at the same time, which promotes the coordinated welding technology of two robots and two machines. This technology is often used in the welding of automobile rear axle and muffler. Two robots correspond to a positioner driven by the external axis of the robot. There are two mirror symmetrical parts on the workpiece placed along the length of the positioner. Two similar circumferential welds require two robots to realize synchronous and coordinated welding while the positioner rotates. In this way, the efficiency of welding production can be doubled.
(3)點焊機器人的優勢。
(3) Advantages of spot welding robot.
如果說弧焊機器人的使用大大提高了焊接質量的穩定性和焊接效率,點焊機器人則具有更多的優勢,帶來的經濟效益也更加可觀,主要體現在:
If the use of arc welding robot greatly improves the stability of welding quality and welding efficiency, spot welding robot has more advantages and brings more considerable economic benefits, mainly reflected in:
A.機器人點焊時,大多采用鉗體與變壓器一體方式,變壓器的容量可以減小到1/3~1/4,節約了能源,并且很大程度上減輕了操作者繁重的體力勞動。
A. During robot spot welding, the clamp body and transformer are mostly integrated, and the capacity of the transformer can be reduced to 1 / 3 ~ 1 / 4, which saves energy and reduces the heavy manual labor of the operator to a great extent.
B.點焊機器人有更多的控制方式控制焊鉗壓力和焊接條件的自動切換,針對不同打點位置可輕松實現獨特的焊接時序,大大提高了打點質量,避免了焊點漏打、多打及位置不準確等問題。
B. The spot welding robot has more control modes to control the automatic switching of welding clamp pressure and welding conditions. It can easily realize the unique welding sequence for different spot welding positions, greatly improve the spot welding quality, and avoid the problems of missing, multiple and inaccurate position of welding spots.
C.點焊機器人在打點效率上的優勢明顯,可提高幾倍的效率。
C. Spot welding robot has obvious advantages in spot welding efficiency, which can improve the efficiency several times.
D.點焊機器人可以使用機器人的一些技術進一步對焊接時序進行控制,使焊接效率和焊接質量進一步提高。
D. Spot welding robot can use some robot technologies to further control the welding sequence, so as to further improve the welding efficiency and welding quality.
以上就是為大家介紹的有關山東自動焊接設備的詳細介紹,希望對您有所幫助.如果您有什么疑問的話,歡迎聯系我們.我們將以專業的態度,為您提供服務http://www.lfgwow.com
The above is the detailed introduction of Shandong automatic welding equipment. I hope it will help you If you have any questions, please contact us We will provide you with professional service http://www.lfgwow.com

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